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Case 09 · Field test at customer site

KBN6020 — Grooving of TL4227: 1,102 pcs — more than 2× the reference

KBN6020 delivered 1,102 and 1,050 parts in two tests; the competitor grooving insert reached only 450 and 500 — more than double the tool life at 160 m/min.

Result1,102 pcs — more than 2× the reference

Cutting conditions

KBN6020 — cutting conditions
GradeKBN6020
Insert model4.5mm 切槽刀片 MGMN450
Workpiece materialTL4227 (HRC58-62)
Part / featureGroove / parting
OperationGrooving
Cutting speed vc160 m/min
Feed f0.25 mm/rev
Depth of cut ap0.2–0.3 mm
CoolantDry
Data sourceField test at customer site
Case 09 — workpiece and operation illustration (TL4227)
Workpiece / operation illustration — case 09

Result and comparison basis

KBN6020 delivered 1,102 and 1,050 parts in two tests; the competitor grooving insert reached only 450 and 500 — more than double the tool life at 160 m/min.

Comparison basis: Competitor grooving insert.

Comparative data from Koves internal cutting tests and customer field applications. Competitor grades are anonymized as reference grades. Results depend on workpiece, machine and setup; validate on your own production before adopting parameters.

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